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6.250 ±0.0012.125 ±0.001
0.8mm ±0.02
Wall Thickness
16 Ra μin
Surface Finish
Ø0.005"
True Position
RENDERING · Ti-6Al-4V AMS 4928
SYS_V4.2 · 5-AXIS02:47:33 · SPINDLE ACTIVE

Two microns.
Every part.
No exceptions.

Five-axis CNC precision for flight-critical brackets, ITAR-compliant implant housings, and legacy defense assemblies nobody else will touch. Titanium, Inconel, and exotic alloys — CMM-verified on every first article.

Tolerance
±0.002mm
Axes
5-Axis
Cert
AS9100D
98.7%
On-Time
0 PPM
Escapes
14 Days
Avg Lead
2,400+
Parts/Mo
ITAR REG. #M44291 · EAR 99
Ti-6Al-4V AMS 4928Inconel 718 AMS 5662Al 7075-T65117-4 PH H900Titanium Grade 5PEEK Medical GradeHastelloy C-276Al 6061-T6SS 316LMonel 400Ti-6Al-4V AMS 4928Inconel 718 AMS 5662Al 7075-T65117-4 PH H900Titanium Grade 5PEEK Medical GradeHastelloy C-276Al 6061-T6
Material · Process · Geometry

Material Capability
& Process Matrix

Every material family shipped with full lot traceability, mill cert, and material test report. No exceptions — not for prototype, not for production.

MATERIAL CERT
TitaniumTi-6Al-4V · Ti-6Al-4V ELI · CP Grade 2
AMS 4928 / 4935
Inconel718 · 625 · 600
AMS 5662 / 5599
Aluminum7075-T651 · 6061-T6 · 2024-T3
AMS 2770 HT
Stainless316L · 17-4 PH H900 · 15-5 PH
ASTM A276
ExoticHastelloy C-276 · Monel 400 · PEEK
Per Lot Cert
PROCESS CODES
MILL-5X
5-Axis Milling
Full simultaneous 5-axis on Mazak VARIAXIS i-700
TURN-LM
Turn-Mill
Y-axis live tooling, sub-spindle, bar fed to Ø65mm
SWISS-32
Swiss Screw
Citizen L32 · Parts to Ø32mm · ±0.0001" capability
EDM-W
Wire EDM
Complex profiles, exotic alloys, Ra 8 finish
GRIND-CNC
CNC Grinding
OD/ID/surface to Ra 4 · flatness to 0.0002"
Macro photography of precision CNC machined titanium aerospace bracket with mirror-finish bores and tight-tolerance features
Ti-6Al-4V · 5-AXIS · FIRST ARTICLE
Ra 16 μin
CNC mill cutting Inconel workpiece with coolant flow and chip evacuation visible during high-speed machining
CHIP EVAC · INCONEL 718
Precision CMM coordinate measuring machine probe tip touching surface of machined aerospace component for inspection
CMM PROBE · RENISHAW
Certifications · CMM · Audit Trail

Quality at the
silicon level.

Every first article ships with a full CMM inspection report, material traceability package, and conformance certificate. Our quality system was last audited November 2025 — zero findings.

AS9100DAerospace QualityRev D · Cert #AS-44291
ITARITAR RegisteredReg. #M44291 · DDTC
NADCAPNadcap AccreditedHeat Treat · NDT
ISO 13485Medical DevicesClass II/III Implants
NIST 800-171CUI CompliantCMMC Level 2
FAI / PPAPFirst ArticleAS9102 · PPAP Level 3
CMM INSPECTION REPORT
FAI-2026-0147
Feature
Nominal
Actual
Tol.
Status
Bore Ø1.2500"
1.2500
1.2498
±0.0005
PASS
True Position
0.0000
0.0031
Ø0.005"
PASS
Flatness Ref A
0.0000
0.0018
0.003"
PASS
Surface Ra
16 μin
14.2 μin
≤16 μin
PASS
Wall 0.800mm
0.800
0.803
±0.020
PASS
Measured on Zeiss Contura G2 · Calypso 20245/5 FEATURES CONFORMING
Coordinate measuring machine probe touching the precision-machined surface of a titanium aerospace component during first article inspection
ZEISS CONTURA G2 · ±0.8μm MPE
MEASURING
Feature 3 of 47
Precision machined medical implant component with mirror finish surface showing tight bore tolerances and clean edge breaks
ITAR · MEDICAL GRADE
ZERO
FINDINGS
Nadcap Audit
Nov 2025
OTD · Capacity · Lead Time

Delivery data,
not promises.

Aerospace procurement can't afford surprises. Every number below is pulled from our ERP and validated against customer receipts — ask for the raw export.

98.7%
On-Time Delivery
Rolling 12-month · 847 shipments
0 PPM
Escaped Defects
Customer-reported · 36 months
14 Days
Average Lead Time
Prototype to 50 pieces
2,400+
Parts Per Month
Across 6 cells · 3 shifts
OTD HISTORY · LAST 7 MONTHS
Aug
Sep
Oct
Nov
Dec
Jan
Feb
On-Time %AVG: 98.7%
CAPACITY STATUS
5-Axis
74% utilized6 Cells
Turn-Mill
82% utilized4 Cells
Swiss
60% utilized3 Cells
Five-axis CNC milling machine cutting titanium workpiece with coolant flood and chip evacuation during aerospace component production
Live: Cell 3 · VARIAXIS i-700
SPINDLE12,000 RPM
FEED180 IPM
PROGRAMP-44291-R4
MAZAK VARIAXIS i-700 · 5-AXIS
Precision turned and milled aerospace component showing complex geometry with multiple features machined in single setup
SINGLE SETUP · TURN-MILL
14
Calendar Days
Prototype → Ship
5 Days
Rush Available
RFQ · Capabilities Deck
RFQ OPEN · ACCEPTING Q2 SLOTS

Not ready to RFQ?
Start with the data.

Our capabilities deck is 24 pages of tolerance tables, material certs, machine specifications, and quality system documentation. Engineers use it to qualify us before the first call.

DECK CONTENTS
01–04Machine inventory · axis count · travel envelope
05–09Material qualification · approved supplier list
10–14Tolerance capability · Cpk data by feature type
15–19Quality certifications · AS9100D · ITAR · Nadcap
20–24Sample inspection reports · CMM data · FAI package
Download Capabilities Deck
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Direct Contact
Engineering Inquiriesrfq@tolerancemfg.com
Lead Time / Capacity+1 (555) 501-9200

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